KAOS: Pocket

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Required Tools for Installation

• Headlamp

• Multimeter

• Measuring Tape

• Driver & Bit Set

• Miter Saw (Chop Saw), 7"+ blade (Best Practice: blade rated for aluminum)

• Drop Cloth or Tarp

• Drill & Bits (Best Practice: Use Headlok or TORX lag screws)

• 4–6' Level

• Wiring Tools

• Application-Specific Fasteners (for Tracks)

• Standard Drill Bit Set

• Hex Key Set

• 110VAC Wire Terminations (NEMA Plug or WAGO/Wire Nuts)

• Eye Safety Glasses

• (2) Sawhorses or 4' Ladders

• Personnel Ladders

• Appropriate attachment screws for U-Channels and Tracks (Recommend Pan Head Screws)

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⚠️ : Preparing for installation: It is crucial that all installations are planned out carefully before specifying a shade order.

⚠️ : Important Installation Requirements for Recessed Applications

For all recessed installations, U-channels must be installed prior to the installation of the track system. U-channels can and should be installed before the main shade is ordered to ensure proper coordination and fit.

It is critical to verify that both the tracks and the shade boxes can be installed securely, level, and plumb. Prior to installation, ensure that all necessary blocking or structural carpentry work has been completed to provide solid attachment points for the tracks and shades.

All electrical work must be completed in accordance with local electrical codes and regulations and performed by a licensed electrical professional.

When mounting the KAOS shade system, only use fasteners appropriate to the structural material of the building. Improper fastening can result in system failure or damage.

Caution: Do not use sharp blades or knives when opening the packaging to avoid damaging components.

For optimal recessed installation, we recommend a pocket size of 7" wide by 12" high.

Failure to follow these guidelines may compromise the performance, safety, and aesthetics of the installation.

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Quick Links:

• Bracket Install
• Roll Install
• Motor Setup
  • KAOS: SI KAOS Motor Programming Guide
  • KAOS: Alpha Motor Programming Guide
  • KAOS: Somfy Motor Programming Guide
• Measuring and Cutting the Tracks
• Installing Recessed Tracks
• Installing the Tracks in the U-Channels
• Securing the Tracks
• Installing the Wheel Stopper
• Fine Tuning and System Management
• Best Practices
• Troubleshooting
• Parts in the Box

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Step 1: Bracket Installation

1. Inspect Pocket

   • Verify that the upper corners of the pocket are clear of any obstructions.
   • Confirm no interference with bracket placement or operation.

2. Mount Brackets

   • Position mounting brackets 3/4" from the inside edge of the U-channel.

   • Reference the back plate of the mounting bracket for placement; do not use the latch system as a guide.

   • Use fasteners appropriate to the structure (concrete, metal, wood, etc.), rated to support the full weight of the KAOS Shade system.

   • Ensure brackets are installed securely, level, and properly aligned.
     

     ⚠️ : Important: Improper inspection, alignment, or fastening may result in system failure or structural damage.

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Step 2: Roll Installation

1. Unpack Roll

• Open packaging without sharp tools.

• Place shade roll on a soft, clean surface.

2. Remove Packaging

• Discard all foam, wraps, and excess materials.

3. Install Bracket Inserts

• Insert idler side bracket first.

• Push motor side bracket until it clicks securely into place.

⚠️ : Handle components carefully to avoid damage during setup.

4. Insert Shade Roll

1. Shade Installation Preparation:

• • Rest the bottom/weight bar on two sawhorses or small ladders.

    • ✅ Best Practice: If sawhorses aren't available, rest it on the ground using packaging material to protect finished surfaces.

  • Unroll the fabric completely until only the bare aluminum tube is exposed.

  • Identify the motor side and idler side.

    • ✅ Best Practice:

      • The idler plate can shift laterally—handle carefully.

      • The motor plate is secured.

      • Pre-position the brackets for correct orientation.

  • Position both sides under the cassette and push up simultaneously on the left and right sides.

    • ⚠️ Caution: If one side is inserted first, the other may be difficult to engage.

    • 🔊 Note: A distinct "click" will confirm the shade is secured.

    • Fasten the silver safety screws on the mounting plates to lock the material roll in place.

⚠️ : Reminder: Confirm both sides are fully engaged before proceeding to system testing.

6. Secure with Thumb Screws

• Locate the thumb screws on each mounting plate.

• Tighten the thumb screws to securely lock the material roll in place on both ends.

⚠️ :  Reminder: Ensure thumb screws are fully tightened to prevent any roll movement during operation.

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Step 3: Motor Setup

• • KAOS: SI KAOS Motor Programming Guide
  • KAOS: Alpha Motor Programming Guide
  • KAOS: Somfy Motor Programming Guide

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Step 4: Measuring and Cutting the Tracks

Click Here if you are Installing Recessed Tracks

1. Track Identification

⚠️: Tracks are labeled as Left and Right on the top side of the tracks.

⚠️: The top of the tracks is indicated by the black “Kedar Feeder” and the removable “Bumper.”

⚠️: To identify the Left/Right of the cassette: You want to be looking at the shade so the fabric is rolling off the back of the roll.

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2. Measuring and Cutting Tracks & U-Channels

1. Measure Carefully

   • Measure the DISTANCE FROM THE BOTTOM OF THE POCKET BRACKET TO THE FLOOR.

2. Calculate Cut Length

   • SUBTRACT 1/2” from the measured distance.

   • FORMULA:
     Track Cut Length = (Bottom of Case to Floor) – 1/2”

3. Prepare for Cutting

   • REMOVE THE BOTTOM CAP from each track.

4. Cut the Track

   • CUT ONLY THE BOTTOM END of the track to the calculated length.

   • DO NOT CUT THE TOP END — preserves factory fittings.
     
     

⚠️ SAFETY WARNING: EYE PROTECTION MUST BE WORN DURING CUTTING.

5. Cut and Install One at a Time

   • CUT → INSTALL immediately.

   • DO NOT PRE-CUT ALL TRACKS to avoid confusion or mismatching.

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Step 5: Installing Tracks into U-Channels

1. Insert Tracks Correctly

   • SLIDE THE V-TRACKS AT AN ANGLE into the U-channels.

   • LIFT THE WEIGHT BAR MANUALLY and FEED THE KEDER into the V-track.

2. Check Wheel Alignment

   • ENSURE WHEELS ARE SEATED PROPERLY inside the track.

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Step 6: Securing Tracks

1. Initial Shade Movement

   • LOWER AND RAISE THE SHADE TWICE before securing.

   • MOVE THE WEIGHT BAR into the final securing position.

2. Drill Correctly

   • USE THE TRACK JIG to align.

   • DRILL HOLES 1.5” DEEP at each marked point.

3. Fasten Tracks Securely

   • USE 1 1/2” FLANGED SCREWS.

   • PLACE SCREWS EVERY 24 INCHES for proper fastening.

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Step 7: Installing Wheel Stoppers

• INSTALL WHEEL STOPPERS as per the system illustration.

⚠️ : DO NOT SKIP THIS STEP — Prevents the wheel system from coming off the tracks.

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Step 8: Fine Tuning and System Management

1. Fine Tune Limits

   • ADJUST THE UPPER AND LOWER MOTOR LIMITS carefully.

   • REFER TO THE MOTOR PROGRAMMING GUIDE.

2. Check Shade Tracking

   • VERIFY SHADE IS LEVEL and TRACKS ARE PLUMB.

   • CHECK FOR SMOOTH FABRIC MOVEMENT — No telescoping, no binding.

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Best Practices

1. Tools Required

• Fasteners:
  Use application-specific structural fasteners such as Headlok or TORX lag screws.

  ⚠️ : IMPORTANT: Fasteners must be rated for the load and substrate. Incorrect fasteners can cause track failure.

• Saw Blade:
  Use a miter saw blade specifically designed for cutting aluminum.
  
  ⚠️ : IMPORTANT: Using improper blades can result in inaccurate cuts, track damage, or compromised system performance.

2. Measuring and Cutting

1. • Follow the baseline measurement instructions detailed in the Measuring and Cutting the Tracks & U-Channel section.

     KAOS 1.5 Pocket Track Measurement

     ⚠️ : CRITICAL: Measurement errors will lead to improper track fitment and binding during shade operation.

   • Cut and immediately install each track individually.

     Cut One Track at a Time

     ⚠️ : IMPORTANT: Cutting all tracks at once increases the risk of mismatch, resulting in installation errors and misalignment.

3. Track Installation

• Ensure slight tension is applied when locking the track into place.

  Achieving Correct Tension

  ⚠️ : CRITICAL: Proper tension is necessary to secure fabric tracking and to prevent telescoping or operational failure over time.

4. Fabric Roll Installation

• If saw horses are not available, rest the weight bar securely on a stable surface.

• Verify that the fabric is properly seated on the tube before installation.

  Supporting the Weight Bar

  ⚠️ : IMPORTANT: Improper seating of the fabric roll can cause immediate performance issues and long-term tracking failures.

5. Bracket Installation

• During pocket installations, confirm that the left and right edge brackets are level and precisely aligned.

  Level and Alignment Verification

  ⚠️ : CRITICAL: Misaligned brackets will cause system binding, uneven roll-up, and premature wear on both shade and drive components.

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Troubleshooting

⚠️ : Always verify all measurements, alignments, and connections against the latest product specifications before finalizing your installation.

Issue	Possible Cause	Solution
Shade won’t roll up or down completely	Motor programming issues	Reset the motor and reprogram the limits.
	Shade isn’t level	Adjust the bracket positions or re-level the installation as needed.
	Tracks are misaligned	Verify that the U-Channels and tracks are level; adjust the locking screws if necessary.
Fabric is not tracking evenly		Check that the weight bar is properly seated and that the fabric is aligned in the tracks; adjust laterally if needed.

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Parts in the Box

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For issues, contact Screen Innovations:
Phone: [phone] Option 3
Website: www.screeninnovations.com