KAOS: Inside Mount (V1)
Screen Innovations
KAOS: Inside Mount (V1)
Installation guide for KAOS Version 1 inside mount configuration
Info: This guide covers KAOS V1 (Legacy) with orders placed before 3/4/25. Features original cassette design with 4 screws for end cap attachment and 2 center screws for motor/idler attachment.
Required Tools for Installation
- Headlamp
- Multimeter
- Measuring Tape
- Driver & Bit Set
- Miter Saw (Chop Saw), 7"+ blade (Best Practice: blade rated for aluminum)
- Drop Cloth or Tarp
- Drill & Bits (Best Practice: Use Headlok or TORX lag screws)
- 4–6' Level
- Wiring Tools
- Application-Specific Fasteners (for Tracks)
- Standard Drill Bit Set
- Hex Key Set
- 110VAC Wire Terminations (NEMA Plug or WAGO/Wire Nuts)
- Eye Safety Glasses
- (2) Sawhorses or 4' Ladders
- Personnel Ladders
Step 1: End Cap Installation
- Verify your order to confirm the correct side for the motor before installing the corresponding end cap.
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Refer to the illustrated instructions for proper mounting, whether for a ceiling or wall installation.
- Attach an end cap to each end of the housing using the three provided self-tapping screws.
Step 2: Housing Installation
- Use a drill with the appropriate bit size to pre-drill holes, considering the type of surface where the unit will be installed.
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Warning: Drill holes through the cassette to accommodate the power cord, and use the grommet to protect the cable from damage.
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Position the back part of the housing at the desired location.
- Secure the housing in place with the appropriate screws, based on mounting surface material.
Step 3: U-Channel Installation
- Measuring and Cutting U-Channels and Tracks:
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Measure the distance from the ground surface to the bottom of the cassette.
- Based on that measurement, cut the U-channels and tracks to be 1/4" shorter.
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Warning: Only cut from the bottom section of the track
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Warning: Pre-drill the U-channel:
- 2 holes for TOP, MIDDLE and BOTTOM.
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1 hole every 12 inches in spacing. Attach the U-Channel beneath the housing, ensuring it is aligned with the back of the housing.
- Secure the U-channels on both sides using the appropriate screws.
Step 4: Material Roll Installation
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To make this step easier, support the weight bar as shown below while you proceed with the installation.
- With the weight bar resting on the support, begin unwinding the shade material.
- Manage the cable through the rubber grommet.
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Attach the motor head to the motor bracket and secure it using the provided clip.
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Insert the Idler into its bracket and secure it with the provided pin.
- Align the shade material so the Keder hangs over the edge of the outer tube.
- Confirm that the shade is centered, and secure it using the provided screws.
Step 5: Motor Setup
Select your motor type for programming instructions:
Step 6: Track Installation
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Roll the screen up leaving about 6-8" of material.
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Tuck each end of the weight bar into the U-channel.
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With the weight bar inside the U-channel, roll the material up until it's about 12" from the top of the U-channel.
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Slide the V-tracks at an angle into the U-channels. While doing this, manually lift the weight bar to insert the keder into the V-track, ensuring the wheels are aligned within the V-track.
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Ensure the wheels are correctly positioned and properly aligned with the track for smooth operation.
- Install the wheel stopper as shown in the illustration to prevent the wheel system from coming off the tracks.
Step 7: Tube Adjustment
To adjust or un-level material:
- Unroll the shade material until the leveling tube screws are visible.
- Loosen the screws and adjust the slider as needed.
Step 8: Securing the Track
Important: Before securing the track, lower and raise the screen twice to assist with proper positioning of the track. Move the weight bar to the position you intend to secure the track. Screws should be positioned every 24 inches.
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Place the track jig on the back of the U-channel, align it with the edge of the track, mark the position, and drill a hole 1.5" deep.
- Secure the track to the U-channel using 1 1/2" flanged screws. (not included)
Step 9: Cover Installation
- Install the cover and secure it using two of the provided end cap screws.
- One screw for each end.
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Warning: Do not over tighten the screws
Tip: If the external cover screw holes are inaccessible, use the cover jig to assist in locating the internal cover screw holes.
Warning: If the cover jig tabs do not fit between the end of the cassette and the wall, break them off. Gently work the plastic tabs back and forth until they detach completely.
Congratulations! You have completed the installation of your KAOS Shade.
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